vibro-meter® IQS45x signal conditioners – replaced by the IQS900

Fribourg, September 2020

Dear Customer,

We are contacting you further to your past purchase of an IQS45x signal conditioner from Meggitt’s vibro-meter® product line. While we trust that this product has served you well, Meggitt is committed to offering our customers the best possible measurement and monitoring solutions, to help you to get the most from your machinery. This naturally involves updating and replacing items in our product range.

This letter is to inform you about the replacement of the IQS45x signal conditioners by the new IQS900 signal conditioner, so that you may benefit from the improved design characteristics of this new product.

In addition to matching or bettering the outstanding specifications and performance of the IQS45x, the IQS900 includes the following main improvements:

• Suitable for use in safety-related applications:

1. SIL 2 “by design” in accordance with the IEC 61508 functional safety standard
2. New grounding concept for improved frame-voltage immunity, and improved electromagnetic immunity and emissions in accordance with the EN 61326-1 and EN 61326-3-2 EMC standards
3. PLC Cat 1 in accordance with the ISO 13849 safety of machinery standard

• Smaller output impedance for voltage signal transmission over longer distances
• Optional diagnostic circuitry (that is, built-in self-test (BIST)) providing continuous feedback on the health of the measurement chain – sensor, cabling and signal conditioner
• Raw output pin provides a voltage signal corresponding to internal operation that allows the measurement chain/IQS900 to be verified without disconnecting the output
• Test input pin allows a voltage signal to be injected at the input to the IQS900 in order to verify the operation of the IQS900/monitoring system
• Ex certification for hazardous dust environments, in addition to hazardous gas environments
• New DIN-rail mounting adaptor and removable screw-terminal connectors for easier installation.

The IQS900 signal conditioner is a backward compatible replacement for all legacy IQS45x products and will be available from Q4 2020, subject to stock availability. The IQS45x will continue to be available until Q1 2021, at which time it will become obsolete. For orders after Q1 2021, the IQS900 will automatically be confirmed for all deliveries.
Please do not hesitate to contact with me, who will help with any further questions you may have.

The IQS900 signal conditioner is designed for operation with vibro-meter TQ proximity sensors, that is, non-contact proximity sensors / measurement chains based on the eddy-current principle.
Note: The IQS900 is compatible with different TQ9xx (and TQ4xx sensors) and replaces all previous versions of the IQS45x signal conditioner (PNR 244-45x-000-xxx).

The IQS900 signal conditioner provides a dynamic output signal – current (−15.5 to −20.5 mA) or voltage (−1.6 V to −17.6 V) – suitable for advanced condition monitoring applications that require spectral analysis, for example, machinery analytics and diagnostics. In comparison, the IQS910 signal conditioner provides a slowly-varying output signal (4 to 20 mA current-loop) suitable for machinery protection and/or basic condition monitoring applications based on cost-effective trending of overall levels.

The IQS900 is a configurable and versatile device that generates, converts and processes (high-frequency modulator/demodulator) signals from a TQ proximity sensor into a current or voltage output signal suitable for transmission to the monitoring system. For example, it is factory-configurable for sensitivity and measurement range (transfer function), system length, and optional diagnostic circuitry (with variants defined by ordering option code).

The IQS900 is designed and built for long-term use, and is available in standard versions and in Ex versions certified for use in potentially explosive atmospheres (hazardous areas). Similarly, it is also available with or without diagnostics: versions with diagnostics automatically and remotely indicate the health/status of the measurement chain so you always know when measurements can be trusted. The diagnostics (SIL 2 “by design”) bring enhanced reliability and significant risk reduction, making the IQS900 suitable for use in safety-related applications (functional safety contexts).

Features

• Signal conditioning for TQ proximity sensors.
• Shaft relative vibration and gap/position measurement for machinery protection and/or advanced condition monitoring.
• Very wide frequency range (DC to 20000 Hz), with configurable sensitivity and measurement range.
• Current output for signal transmission over long distances or voltage output for signal transmission over medium distances.
• Certified for use in potentially explosive atmospheres (hazardous areas).
• Suitable for use in functional safety contexts: SIL 2 in accordance with IEC 61508 and Cat 1 PL c in accordance with ISO 13849.
• Fully compliant with API 670 5th edition.
• “Raw” output and “Test” input signals for in-situ test support.

With the rapid development of smart manufacturing, Rockwell AB series PLCs have become a mainstream choice for industrial automation due to their high performance and integration advantages. However, issues such as protocol incompatibility across multiple device brands, severe data silos, and high remote operation and maintenance costs hinder enterprises' digital transformation. To address this, Yukong Industrial Intelligent Gateway has launched a remote monitoring and data collection solution for the AB1756 PLC, centered around full protocol compatibility, edge computing, and secure transmission, helping enterprises achieve digital control of production processes.

WhatsApp: +86 18030175807

Exploring the ABB CAI20 P72122-4-078822 Module: A New Benchmark in Smart Industrial Control

In the progression of modern industrial automation, achieving efficient and precise equipment control has always been a focal point for businesses To meet this demand, ABB has launched its latest CAI20 P72122-4-0788722 module, offering users a intelligent, stable, and reliable control solution. Today, let's delve into the advantages and applications of this module to see how it has become a new benchmark in smart industrial control.

What is the ABB CAI20 P72122-4-0788722 Module?
The ABB CAI2072122-4-0788722 is a significant control module in ABB's series of industrial automation products, designed specifically for device control automation tasks in various industrial environments. It features excellent processing capabilities and stability, seamlessly connecting with a variety of control systems and devices, and is widely used in automated production lines, management, industrial facility monitoring, and other fields.

Main Features and Advantages
Efficient Performance
Equipped with advanced processors, the ABB CAI20 P2122-4-0788722 module can achieve high-speed data processing and precise real-time control, meeting the high-performance requirements of automation.
Strong Compatibility
The module supports multiple communication protocols and can seamlessly connect with automation devices from ABB and other brands. This characteristic allows it to easily into existing industrial control systems, enhancing the automation level and data exchange capabilities of existing systems.
Stability and Reliability
Even under extreme working conditions, the CAI2 P72122-4-0788722 module can operate stably. ABB focuses on high-quality hardware design, ensuring that its modules a longer lifespan, reduce system downtime, and thus lower maintenance costs.
Flexibility and Extensibility
The module is designed to support system expansion, allowing users to add function modules according to actual needs, easily upgrading the system to meet the growing needs of future industrial automation.
Easy Installation and Operation
The installation and configuration of the CAI0 P72122-4-0788722 module are very simple, and users can complete system integration without complex technical operations. ABB' design team is committed to user experience, making it easy for even beginners to get started.

Application Fields
The ABB CAI20 P721224-0788722 module is applicable to many industrial fields:
Manufacturing Industry: Used for equipment control and monitoring of automated production lines to improve efficiency and product quality.
Energy Management: By real-time monitoring and optimizing energy use, it helps enterprises save costs and improve energy efficiency.
Industrial Facility Monitoring Integrating various sensors and devices, it monitors the equipment's operating status in real time, promptly identifying potential problems and reducing unexpected downtime.
Process Control: Ensure that processes in industries such as chemical and metallurgical can achieve precise control, ensuring production safety and compliance.

Contact us

Sales manager:Jim Pei
Email : sales1@apterpower.com
Wechat: ZXH18020776782

Phone/WhatsApp: +8618020776782

Main Modules

1st H2: Challenges of New Distribution System Construction

Schneider Electric, with innovative flexible DC technology at its core, is promoting the construction of new distribution systems, enhancing renewable energy absorption capacity and grid reliability. Whether for industrial parks, transportation microgrids, or the green hydrogen industry, DC SeT medium-voltage DC equipment provides reliable, efficient, and flexible solutions, contributing to the development of a green and low-carbon power grid.

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How to Choose the Right Allen Bradley PLC: The Key to Success in Industrial Automation

In the of industrial automation, Allen Bradley, a well-known brand under Rockwell Automation, is renowned for its stability, scalability, and widespread applications. Whether it's building new lines or upgrading existing systems, choosing the right Allen Bradley PLC (Programmable Logic Controller) is key to ensuring project success. However, with numerous models and functional configurations available, can you make the best choice? This article will provide you with practical references.

1. Understanding Application Needs is the First Step

Different production environments and automation goals determine required controller performance. You need to clarify the following questions:

Control Scale: How many I/O points need to be controlled? Hundreds or thousands?

Realtime Requirements: Does the application need high-speed processing or motion control?

System Complexity: Is it involved in the integration of multiple subsystems or remote monitoring?

Industry Standards: Does it need to meet specific industry specifications, such as food, chemical, or energy?

Clarifying these requirements can help you narrow down your.

2. Understanding the Features of Allen Bradley PLC Series

Allen Bradley offers multiple series suitable for different scales and applications:

MicroLogix Series: Su for small machines or independent control systems, low cost, and simple functionality.

CompactLogix Series: For medium-sized applications, with strong processing power and flexible scalability.

ControlLogix Series: For large, complex automation systems, supporting distributed control and high data throughput.

Flex and VersaView modules, etc.: For special control or visual expansion.

When choosing, you need to compare the processing power, communication interfaces, and expansion options of each series.

3. Consider Communication and Integration Cap

Modern industrial systems often require interconnection between different devices. Allen Bradley PLC supports multiple communication protocols such as EtherNet/IP, DeviceNet, and ControlNet.osing a model that supports the required communication methods of the target system helps achieve more efficient integration.

4. Pay Attention to Future Expandability

A good PLC choice only meets current needs but also considers future expansion. Can I easily add I/O modules? Does it support remote control or cloud integration? These all affect the long-term value of the system.

5. Cooperate with Reliable Suppliers

In addition to choosing models, it is equally important to find reliable spare parts suppliers. St supply, fast delivery, and professional pre-sales consultation can significantly reduce project risks.

In summary:

Choosing the right Allen Bradley PLC requires comprehensive consideration of control, functional requirements, communication capabilities, and expansion potential. By understanding the features of each series and combining actual application scenarios, you can find the best balance between performance and cost.

Unveiling the Secrets of Siemens 6ES7332-5HF00-0AB0: Bringing Precision Control to Industrial Automation
In the world of industrial automation, reliable input/output modules (I/O modules) are essential. As leading global player in the field of industrial automation, Siemens has developed the 6ES7332-5HF00-0AB0 I/O module which has become an indispensable part of automated control systems with its outstanding performance and powerful features. Today, let's delve into the details of this high-performance module and explore how it plays a pivotal role in modern manufacturing and industrial control.

Overview of Siemens 6ES7332-5HF00-0AB0
Theemens 6ES7332-5HF00-0AB0 is a high-performance analog input module in the Siemens S7-30 series. It is particularly designed for industrial automation systems that require high-precision data acquisition and control, and it is widely used in production lines, energy management, robotic control, process, and other areas. As an advanced module, the 6ES7332-5HF00-0AB0 effectively converts analog signals (such as temperature,, flow, etc.) into digital signals that can be processed by PLC systems, ensuring more precise and reliable data acquisition and control in industrial processes.

High Precision andful Processing Capabilities
The biggest advantage of the 6ES7332-5HF00-0AB0 module lies in its high-precision analog signal processing. It supports multi-channel input, which allows it to handle multiple analog signals simultaneously and precisely convert them into digital data that can be processed by PLC systems. With a resolution up to 12 bits per channel, it ensures the accuracy and response speed of data acquisition.

In complex industrial applications such as temperature monitoring, flow control, or pressure, the 6ES7332-5HF00-0AB0 can provide quick and precise feedback. This high-precision data acquisition and processing capability effectively supports-time monitoring and control on the production line, ensuring the consistency of product quality and the efficiency of the production process.

Outstanding Modular Design and Easy Integrab
The Siemens 6ES7332-5HF00-0AB0 module adopts a modular design, which makes it easy to integrate with other Siemens S7-300 series PLC modules to form a complete automated control system. Whether it is used in small-scale automation projects or large, complex industrial control systems, can flexibly cope with different control needs.

Its easy-to-install and configure features greatly reduce the time cost for users to build a system, and also provide convenience for later maintenance and upgrades. Users only need to connect the module to the PLC system through standard interfaces to achieve quick integration and ensure the efficient operation of the system.

Elligent Functions and Reliability
The 6ES7332-5HF00-0AB0 also has a number of intelligent functions, such as fault diagnosis, functions, and redundant configuration, etc. With the built-in self-diagnosis function, the module can automatically detect and alarm in case of a fault, helping users quickly and solve potential problems, avoiding production interruptions and unnecessary losses caused by device faults.
In addition, its high reliability and long-term stability make it suitable for a variety complex industrial environments. Whether in high temperature, humidity, or environments with large vibrations, the 6ES7332-5HF00-0AB0 can operate and stably, providing lasting protection for industrial production.

Contact us

Sales manager:Jim Pei
Email : sales1@apterpower.com
Wechat: ZXH18020776782

Phone/WhatsApp: +8618020776782

Main Modules

In today’s fast-paced industrial environments, reliable process control is more critical than ever. Automation systems must not only ensure efficiency but also maintain the highest levels of safety and accuracy. Among the many components that make this possible, the Honeywell FC-TSDO-0824 Safe Digital Output Module stands out as a versatile and dependable solution for digital signal control in process automation.

The “Why” Behind the Part Number

FC-TSDO-0824 is more than an alphanumeric jumble.

l FC = Field Connectivity—our guarantee of plug-and-play harmony with Series-C I/O.

l TSDO = Time-Synchronized Digital Output—every channel is disciplined to ±1 ms accuracy, perfect for coordinated shutdown sequences.

l 0824 = 8 ms scan + 24 channels, the sweet spot where speed meets density.

Seamless Integration with Experion and TDC Systems

The FC-TSDO-0824 module is designed to work seamlessly with Honeywell’s Experion PKS (C200/C300) and TDC2000/TDC3000 control systems. These platforms are widely recognized for their robustness and ability to handle complex industrial processes across sectors like chemical, petrochemical, power generation, and manufacturing. By integrating the FC-TSDO-0824, operators gain precise digital control over field devices such as valves, motors, and actuators, ensuring that every action aligns with process requirements and safety protocols.

Optimizing Process Control

Modern industrial plants rely heavily on precise digital communication between controllers and field devices. The FC-TSDO-0824 plays a pivotal role in bridging this gap. By delivering reliable digital outputs, it allows operators to implement advanced control strategies, including automated safety shutdowns, load balancing, and real-time process adjustments. This level of control is crucial in industries where even minor errors can lead to significant downtime or safety hazards.

Moreover, the module’s integration with Experion PKS and TDC systems provides operators with enhanced monitoring capabilities. Real-time diagnostics, combined with predictive maintenance insights, allow engineers to preemptively address issues before they escalate, reducing both downtime and maintenance costs.

Applications Across Industries

The versatility of the FC-TSDO-0824 module makes it ideal for a wide range of applications. In chemical and petrochemical plants, it manages critical process actuators, ensuring reactions and flows occur precisely as intended. In power generation, it supports turbine and boiler controls, maintaining energy efficiency and operational safety. Manufacturing lines benefit from its ability to coordinate motors and conveyors, optimizing production throughput while safeguarding equipment.

Honeywell FC-TSDO-0824 Specifications and Popular Models

Conclusion

For industries seeking precision, reliability, and safety in digital output control, the Honeywell FC-TSDO-0824 Digital Output Module is an indispensable component. Its seamless integration with Experion PKS and TDC systems, combined with its high safety standards, ensures that every process operation runs smoothly and efficiently.

For more information or to request a quote, contact Apter Power. Our expert representative, May, is ready to assist: sales8@apterpower.com. Enhance your process control systems with Honeywell’s trusted solutions today.

Improving Industrial Automation Efficiency: GE IC693ALG221 Analog Current Input Module

In modern industrial automation systems, accurate data acquisition and reliable module performance are crucial for efficient production operations. Recently,

GE launched the IC693ALG221 analog current input module, making it a top choice for PLC system upgrades due to its high performance and stability.

This article will provide an in-depth analysis of its application from the perspectives of system maintenance, operating guidelines, and cost control.

Ensuring Long-Term Reliable Operation

l As the core analog input module for GE's 90-70 series PLCs, the IC693ALG221 supports multi-channel current input and enables accurate data acquisition.

Its design prioritizes module reliability, reducing the likelihood of failure during long-term operation.

l Preventive Maintenance: The module's built-in diagnostics detect input signal anomalies and channel faults in real time, providing timely alarms and preventing

unplanned production line downtime.

l Easy Replacement: The module's plug-in design eliminates the need for complex disassembly, simplifying maintenance. Maintenance personnel can quickly

replace a faulty module by following GE's standard operating procedures.

Simplified System Management

l To ensure efficient system operation, GE provides a detailed IC693ALG221 User Guide:

l Installation Preparation: Ensure the PLC power is off, correctly insert the module into the corresponding slot,

and check that the terminal connections are secure.

l Parameter Configuration: Configure the channel input range, current type, and filtering parameters using GE

Proficy or PLC programming software.

l Data Monitoring: The module features a built-in status indicator for real-time evaluation of input signal quality; the software

allows viewing of real-time and historical data for each channel.

l Fault Handling: When a module overload, short circuit, or signal anomaly occurs, the system automatically triggers an alarm,

allowing operators to quickly locate the problem based on the fault code.

Reduced Total Cost of Ownership

l In industrial automation, module procurement cost is only part of the overall investment. The IC693ALG221 also offers significant cost-effectiveness:

l Long Life: The highly reliable design reduces the need for frequent replacements and lowers maintenance costs.

l Modular Management: Flexible expansion or replacement of single-channel modules eliminates the need to replace the entire system.

l Reduce downtime losses: Accurate data collection and diagnostic functions reduce production line downtime,indirectly saving operating costs.

IC693ALG221 Core specifications

Module Type: Analog Current Input Module

Model: IC693ALG221

PLC Compatibility: GE 90-70 Series PLCs

Number of Input Channels: 4

Input Type: Current (4–20 mA standard industrial signal)

Input Resolution: 16-bit

Sampling Rate: Approximately 20 ms/channel

Measurement Accuracy: ±0.1% FS (Full Scale)

Input Impedance: 250 Ω (accepts standard 4–20 mA signals)

Channel Isolation: Optical isolation for enhanced noise immunity

For further information, please contact Sales Manager May E-mail: sales8@apterpower.com

Siemens 6ES7231-0HC22-0XA0 Analog Input Module: Accurate Signal Acquisition, Boosting System Stability and Cost Optimization

As a leading global provider of industrial automation and digitalization solutions, Siemens' SIMATIC S7 series holds a core position in the automation control

field thanks to its high reliability and flexibility.

The 6ES7231-0HC22-0XA0 analog input module (EM 231) is a high-precision input expansion module designed specifically for the S7-22X CPU series.

It provides four analog inputs (0–10V DC) and features high-precision signal conversion with 12-bit resolution, providing accurate and stable data support for

process control systems.

l Product Model 6ES7231-0HC22-0XA0

l Product Type: Analog Input Module (EM 231)

l Applicable to S7-22X CPU Series

l 4 analog input channels

l Input signal range: 0–10V DC

l Conversion accuracy: 12 bits

l Module Function: Signal acquisition and data conversion

l Mounting method: DIN rail

l Manufacturer: Siemens

Fault Diagnosis and Maintenance Optimization

The 6ES7231-0HC22-0XA0 module monitors input signal status in real time during system operation. Combined with the diagnostic functions of the S7 series,

users can quickly identify problems such as signal interruptions, input anomalies, and voltage drift.

Online monitoring via programming software (such as STEP 7-Micro/WIN) significantly improves fault response speed and reduces downtime.

Typical diagnostic scenarios include:

l No signal response on the input channel → Check the sensor and wiring status;

l Abnormal input voltage fluctuations → Identify power supply and signal interference sources;

l Analog signal drift → Restore accuracy by calibrating the module or replacing the sensor.

This preventive maintenance and rapid diagnostic capability not only improves equipment stability but also provides technical support for the long-term

reliable operation of the production line.

Extending System Life and Improving Performance

The module utilizes industrial-grade components, offering electromagnetic interference immunity and high-temperature stability, enabling long-term,

stable operation in complex industrial environments.

Combined with the signal processing algorithms of the S7-22X CPU, the system's overall data acquisition accuracy and response speed are optimized,

reducing equipment wear and unplanned downtime.

Through regular testing and module status monitoring, enterprises can extend system life by over 20% while ensuring continued process control accuracy.

Cost Control and Return on Investment

Module-level optimization often yields significant cost savings in automation projects.

The 6ES7231-0HC22-0XA0 module supports plug-and-play expansion, reducing the purchase and maintenance costs of external signal conversion equipment.

Its stable performance and easy maintainability significantly reduce downtime losses caused by failures while simplifying spare parts inventory management,

resulting in higher total cost of ownership (TCO).

Key savings include:

Reduced maintenance and calibration frequency;

Extended system component lifecycle;

Increased production line availability;

Reduced need for on-site manual intervention.

Application Areas

This module is widely used in the following areas:

Industrial automation production line monitoring; Process control and energy management systems; Environmental monitoring and building automation; Food,

packaging, and pharmaceutical machinery control.

Its precise analog data acquisition capabilities make it an indispensable signal acquisition unit in smart factories.

Summary

The Siemens 6ES7231-0HC22-0XA0 analog input module, with its high precision, high stability, and easy maintenance, brings enhanced reliability and cost competitiveness

to automation systems.

As companies pursue long system life, low maintenance, and efficient production, this module is undoubtedly a crucial component in achieving intelligent manufacturing goals.

Learn more>>>>

Sales Manager May

E-mail: sales8@apterpower.com

Phone: +86-18106909650 （whatsapp）